Shreyas R Shetty

MECHANICAL ENGINEER

Mechanical engineer with an MSc from Swansea University and over a year of industry experience in FEA and CFD for material-handling equipment and renewable-energy systems. Skilled in Python for automation and optimization.

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in ✉

25%

DESIGN REWORK REDUCED
ON EOT & GANTRY CRANE BUILDS

60%

MANUAL CALC TIME SAVED
VIA PYQT5 ENGINEERING TOOLS

20%

LIFT INCREASE ON HYDROFOIL
WITH FLOW CONTROL DEVICES

50%

TOOL LIFE EXTENDED
VIA RCA AT BOSCH BIDADI

EXPERIENCE

Industry track record — analysis to automation, with measurable outcomes.

JUN 2023 — DEC 2024

Bengaluru, India

Application Engineer

PROSIM R&D PVT. LTD.

Designed production-ready 3D assemblies of EOT and gantry cranes in SolidWorks, reducing design rework by 25%.
Ran structural, modal, and thermal FEA in Ansys APDL and Workbench validating welds and supports against IS, ASME, and AERB standards.
Built PyQt5 automation tools reducing manual computation time by 60%.
Shipped proposal automation apps reducing documentation turnaround by 50%.
Trained teammates to develop automation apps improving productivity by 40%.

SEP 2022 — OCT 2022

Bidadi, India

Student Intern — Manufacturing Engineering

BOSCH LTD.

Analysed First Pass Yield on a KADIA honing machine increasing yield by 20%.
Performed RCA on tool jamming and breakage extending tool life by 50%.
Implemented a KANBAN tracking system improving monitoring and traceability.
Authored SOPs reinforcing safety and technician standardisation.

FEB 2023 — MAR 2023

Bengaluru, India

Industrial Manufacturing Intern

SLN PRECISION WORKS

Learned material selection and manufacturing processes involving Lathe, CNC, and VMC machining operations.
Gained practical exposure to casting, heat treatment, procurement workflows, and production engineering practices.

APR 2022 — JUN 2022

Remote

Industrial Engineering Intern

1STOP.AI

Worked on the static structural analysis of a conventional sugar mill roller shaft to evaluate stress distribution, deformation, and load-bearing performance.
Performed numerical simulation of friction drilling processes to study thermal effects, material flow behaviour, and hole formation characteristics.
Modelled and conducted structural analysis of a universal joint assembly to assess torque transmission and mechanical integrity under operational loading.
Improved technical problem-solving, reporting, and simulation interpretation skills through industry-oriented engineering assignments.

SKILLS

Tools, methods, and the practices behind them.

CAE / SIMULATION

Ansys Mechanical APDL
Ansys Workbench
Ansys Fluent · SST k-ω
Ansys Meshing
HyperMesh
OpenFOAM (familiarity)
Mesh sensitivity analysis
Linear & nonlinear FEA

CAD / DESIGN

SolidWorks
CATIA V5
AutoCAD 2D / 3D
Autodesk Fusion 360
Sheet-metal design
Assembly modelling
BOM generation · GD&T
Design for Manufacturing

AUTOMATION / CODE

Python
PyQt5 desktop apps
NumPy · Pandas · Matplotlib
Excel-Python integration
VBA macros
Process automation
Technical scripting
Prompt engineering

ANALYSIS TYPES

Static · Modal · Thermal
Vibration · Stress
Weld & joint validation
CFD · Aerodynamics
Hydrodynamics
Boundary-layer analysis
Flow control devices
Hydrofoil design

STANDARDS / METHODS

IS · ASME · AERB
Root cause analysis
KANBAN · 5S · Lean
Six Sigma (basics)
SOP development
First Pass Yield improvement
Continuous improvement
Design validation

DOMAIN KNOWLEDGE

EOT & gantry cranes
Material handling equipment
Tidal & wind energy
Aerospace systems
Automotive components
Manufacturing engineering
Mechatronics
Renewable energy

PROJECTS

Engineering work, research, and personal builds.

MSc Dissertation

Hydrofoil Flow-Control Analysis

CFD investigation on hydrofoil performance using flow-control devices to improve lift and hydrodynamic efficiency.

ANSYS Fluent
Mesh sensitivity analysis
SST k-ω turbulence model
Lift & drag optimisation

View Project →

Engineering Project

Bottle Twister Mechanism

SOLIDWORKS design and motion study of a "twister" — the twisted guide used on packaging lines to reorient bottles automatically as they travel through, with no manual handling.

3D CAD modelling
Motion simulation
Product orientation design
Contact & friction analysis

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MSc · Ansys Fluent

Laser Housing Thermal Optimisation

Steady-state CFD and DesignXplorer study of a finned laser housing, optimising airflow, water flow and heat load to keep every domain within its temperature limit.

ANSYS Fluent
Conjugate heat transfer
DesignXplorer optimisation
Response surface (Kriging)

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MSc · Additive Mfg

Thrust Vector Control for Model Rockets

A metal-3D-printed gimballed nozzle that steers a model rocket by vectoring thrust, designed for additive manufacturing in Ti-6Al-4V and validated with FEA.

Design for AM
Ti-6Al-4V
SolidWorks FEA
Lattice & spiral features

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MSc · Reliability Eng

Car Braking System Reliability

A reliability and maintenance study of a car disc-braking system, using QFD, HAZOP, FMEA and Fault Tree Analysis to drive an improved, higher-reliability rotor design.

FMEA & HAZOP
Fault Tree Analysis
Load-strength analysis
Reliability calculation

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MSc · CFD

Mesh Sensitivity Study — Conjugate Heat Transfer

A five-mesh convergence study on a heated copper block in cross-flow, proving the peak temperature becomes mesh-independent across both steady conduction and transient convection in Ansys Fluent.

Sweep meshing
Mesh independence
Conjugate heat transfer
Ansys Fluent

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MSc · Design Project

Sun-Tracking Energy Harvester

A dual-axis sun-tracking solar harvester with a folding origami panel array, designed for the Mojave Desert and validated with thermal FEA, wind-load analysis and a full lifecycle assessment.

CAD assembly
Thermal FEA
Wind & structural loads
Lifecycle assessment

View Project →

CERTIFICATIONS

Courses, credentials, and continuous learning.

SOLIDWORKS: Design for Mechatronics

LinkedIn · Dec 2023

View Certificate →

AutoCAD - 2D and 3D CAD Design

Udemy · 2023

View Certificate →

SolidWorks: Basic to Industrial Level Certification

Udemy · 2023

View Certificate →

Digitalisation in the Aerospace Industry

Coursera · Oct 2023

View Certificate →

Flight Mechanics - The Basis

Coursera · Apr 2023

View Certificate →

Industrial Internet of Things (IIoT)

Coursera · Apr 2023

View Certificate →

Digital Twins

Coursera · Mar 2023

View Certificate →

Foundations: Data, Data, Everywhere

Coursera · Mar 2023

View Certificate →

Ansys Solutions

Techniche, IIT Guwahati · Jun 2022

View Certificate →

Bosch Internship

Bosch India · Oct 2022

View Certificate →

Ansys Solutions

1Stop.ai · Jun 2022

View Certificate →

SHREYAS R SHETTY

Shreyas R Shetty

25%

60%

20%

50%

Industry track record — analysis to automation, with measurable outcomes.

Application Engineer

PROSIM R&D PVT. LTD.

Student Intern — Manufacturing Engineering

BOSCH LTD.

Industrial Manufacturing Intern

SLN PRECISION WORKS

Industrial Engineering Intern

1STOP.AI

Academic foundation shaping my engineering journey.

Swansea University

MSc Mechanical Engineering

Sapthagiri University

BEng Mechanical Engineering

Tools, methods, and the practices behind them.

CAE / SIMULATION

CAD / DESIGN

AUTOMATION / CODE

ANALYSIS TYPES

STANDARDS / METHODS

DOMAIN KNOWLEDGE

Engineering work, research, and personal builds.

Hydrofoil Flow-Control Analysis

Bottle Twister Mechanism

Laser Housing Thermal Optimisation

Thrust Vector Control for Model Rockets

Car Braking System Reliability

Mesh Sensitivity Study — Conjugate Heat Transfer

Sun-Tracking Energy Harvester

Courses, credentials, and continuous learning.

SOLIDWORKS: Design for Mechatronics

AutoCAD - 2D and 3D CAD Design

SolidWorks: Basic to Industrial Level Certification

Digitalisation in the Aerospace Industry

Flight Mechanics - The Basis

Industrial Internet of Things (IIoT)

Digital Twins

Foundations: Data, Data, Everywhere

Ansys Solutions

Bosch Internship

Ansys Solutions

Communication across cultures and teams.

English

German

Hindi

Kannada

Let’s build something meaningful.

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